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This is a badge bit (BB) that is part of the PEP curriculum.  Completing this BB is part of getting the sand badge in round wood working.

This BB will be building a simple saw horse.

A saw horse can be a very useful tool, holding wood steady while sawing or shaping the wood.

The dry pieces of wood should be the legs, fitting in to the main piece of green wood (freshly cut piece of wood). The idea is that the green wood will shrink and further tighten itself to the pieces of dried wood.

Holes are made in the green wood, and the dry leg pieces are inserted into it.

The top piece of green wood is a bigger log, and the legs are inserted into the bottom.

This video shows a good design and step by step process of building it.





Be safe when using hand tools, work at your own risk, and enjoy building!

To get certified for this BB, post three pics.  

 - Your chunks of wood that you are starting with
 - Progress about half way through, with the hand tools you have decided to use for this
 - Final product

Clarifications:
 - "Hand tools" means non-powered tools.  No battery/electrically powered drills
 - Log sections can be harvested with a chainsaw
COMMENTS:
 
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Posts: 54119
Location: missoula, montana (zone 4)
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I would like to see a three legged sawhorse where two legs on one side has a really wide stance.  Can be round on the top.

 
Posts: 74
Location: Atlanta, Ga
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Approved submission

paul wheaton wrote:I would like to see a three legged sawhorse where two legs on one side has a really wide stance.  Can be round on the top.



Here's my submission going for those criteria much like in the video in the description for the BB. Starting with a section of fresh cherry log, I proceeded to shave off the bark with a drawknife and then bore holes for the legs with a hand auger. I eyeballed the first hole and then used a sliding bevel gauge to roughly match the angle of the next one. I selected material for the legs from my stockpile of small diameter black locust and chestnut off cuts and shaped the tenons with my shavinghorse and drawknife. Once the first two legs were driven in I experimented with a forked branch to find a height that seemed fitting and used it to determine placement for for the last hole and its angle. I moved the forked limb to the side to make room for the auger to start the hole, afterwards I laid the horse on its side to finish boring and it turned out that the angle of the last leg was pretty much vertical in that orientation or square to the plane of the other legs. The third leg was then prepared and driven in. Testing its stability at this point it felt very solid and clearly can handle much more than my body weight. I sawed down in the center and then used my hatchet to make a saddle notch on the top. Seems like a useful thing to have on hand, I will likely use it for raising logs for peeling and maybe milling similarly to the person in the video. I do think if the third leg was made removable it would be easier to put away somewhere, as is with the wide splay it kind of takes up some space. The distance between the bottom of the paired legs is over 4 feet.
2025-02-22_00001.jpg
fresh log
fresh log
2025-02-22_00002.jpg
peeling bark
peeling bark
2025-02-23_00004.jpg
drilling leg holes
drilling leg holes
2025-02-23_00005.jpg
detail of same, bevel gauge
detail of same, bevel gauge
2025-02-22_00003.jpg
stockpile of smaller rot resistant poles. 2 legs are chestnut, 1 is b. locust
stockpile of smaller rot resistant poles. 2 legs are chestnut, 1 is b. locust
2025-02-23_00006.jpg
shaping tenons
shaping tenons
2025-02-23_00007.jpg
two legs driven home
two legs driven home
2025-02-23_00008.jpg
using forked limb to choose a working height
using forked limb to choose a working height
2025-02-23_00009.jpg
starting last hole
starting last hole
2025-02-23_00010.jpg
continuing last hole, realizing it was square to the others and that is probably a simple rule to follow
continuing last hole, realizing it was square to the others and that is probably a simple rule to follow
2025-02-23_00011.jpg
solid
solid
IMG_4342.JPG
notching
notching
IMG_4343.JPG
notching
notching
IMG_4346.JPG
finished top view
finished top view
IMG_4348.JPG
finished with yard sticks for scale
finished with yard sticks for scale
Staff note (gir bot) :

Jeremy VanGelder approved this submission.
Note: That sawhorse looks useful!

 
There are 29 Knuts in one Sickle, and 17 Sickles make up a Galleon. 42 tiny ads in a knut:
Solar Dehydrator Plans - Combo Package download
https://permies.com/t/solar-dehydrator
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